March 29, 2009
Forklift Trucks, Know The Hazards And How To Reduce Them To Avoid Accidents
In a warehouse, collisions are more than costly, they can even be deadly.
But just how dangerous are they? Lift truck accidents currently account for only about 1% of industrial accidents, but they are responsible for a huge 10% of the physical injuries. ForkLift trucks cause nearly 10,000 injuries a year. Typically, lift truck incidents cost American companies over $135 million a year.
1998 OSHA training standards attempt to rectify the disproportionate number of injuries and damage lift trucks cause with training. Safety authorities agree that better operator training will help, but there are other ways to reduce the potential for injuries, death, and damage.
Forklifts and foot traffic shouldn't mix if they don't have to, and with the correct careful warehouse layout, equipment and processes, lighting, and environmental factors, you can significantly control the chances for a lift truck and a person to cross paths, or for a lift truck to run into a building column, a rack upright, equipment, or stored inventory.
Visibility & Noise: simple, but often overlooked
Use of Safety Mirrors in blind spots.
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Warehouses that are too dark can cause a greatly increased accident rate. By addition of adequate lighting, this simple improvement can reduce the chances that an operator won't see people or objects in his traffic aisles. It seems obvious, but the fact remains that a well lit, tidy warehouse environment within the acceptable level for general operations will reduce accidents. Consider using items like Safety & Visibility Mirrors to improve floor visibility. They're inexpensive and can be mounted on ceilings, rack uprights, and other equipment to increase the chance that operators will see what's in their path or around the other side of that row of Pallet Racks.
Industrial Striping When forklifts enter and leave controlled areas, consider using Vinyl Strip Doors at door points to control the environment and keep the floor dry while allowing easy access and good visibility. The vehicle driver can see activities on the other side of the door, and people working on the other side can see the forklift coming.
A noisy workplace increases danger, since workers have less of a chance of hearing the warning noise or a forklift's engine. Certainly, there are many operations that must take place in louder environments, but machinery can be boxed in muffles to be quieter, and processes to be sure people know a forklift is in operation can be created. Certain Conveyors and systems, operate much quieter than typical systems, check out the noise levels before installing new systems.
Create Traffic routes and Traffic Aisles that separate people and industrial traffic.
There should be a physical barrier wherever possible
One of the easiest ways to prevent forklift collisions is by seperating areas where forklifts are supposed to be and where pedestrians are not allowed.
You can physically segment these aisles with equipment such as metal Guard Rails. Tape lines can also work, but they aren’t a physical barrier, keeping the lift truck on its side and the pedestrians on their side. It is tough to overlook bright-yellow, painted steel barriers. It's easy to overlook tape on the floor, one person, be he a forklift driver or a pedestrian, can easily miss those lines, or ignore them through inattention. Although it isn't always possible to erect solid barriers, when you can, it's alot more effective.
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